What is Explosive Welding Plates?
Composite Plate, that is, the metal composite plate produced by the explosive welding method (explosion welding method), explosive welding plate generally means the explosion from the metal composite plate. An explosive welding composite plate is a kind of composite material plate manufactured by utilizing explosive forming technology, and its manufacturing process involves multiple steps such as explosive forming, metal composite, and surface treatment.
Metal explosive welding technology is really a composite material processing technology that utilizes the huge energy generated by the instantaneous generation of explosives to instantly composite two or more types of similar or dissimilar materials together, which technology can weld alloys with different properties, particularly those which are not dissolved, into one piece.
Compared with the direct rolling composite method:
(1) loading speed, that is, the loading process is instantaneous ;
(2) Placed on the workpiece high-pressure pulse load, loading stress is much greater than the yield strength from the metal material;
(3) The bonding area shows wave-like metallurgical bonding characteristics;
Explosive welding composite plate history
Explosive composite discovery is the earliest in 1944, the American L.R. Karl (Carl) in a dynamite explosion test, accidentally found two bits of 1-inch diameter, thickness of .035 inches of thin brass discs, due to the sudden impact from the explosion and was welded together. Actually, in World War II, individuals the repair of wounded tanks, but also often found that tilted impact to the tank on the shrapnel will be firmly welded to the tank armor phenomenon, just during the war people have no time to analyze it.
In 1947, the Siberian branch from the Soviet Academy of Sciences, the famous scientists M.A. Lavrentsev in the study of polymer bombs to penetrate the armor also found this phenomenon, within his dissertation formally known as “explosive welding”.
In the area of welding, the welding of various materials, such as steel and aluminum, steel and copper, is technically very difficult. And huge welding depth of welding can also be very difficult, if you wish to use conventional welding, shielding welding and other welding methods will be two 40mm thick wide plate welded into a 80mm thick wide plate, it really is estimated that no one will do. However, the explosive welding is perfect to resolve the two problems simultaneously.
Explosive welding composite plate principle production method
Explosive welding is really a composite plate manufacturing method that combines one or even more materials into a single piece using explosives as the energy source. After the explosion of explosives, the blast products form a higher-pressure pulse load, directly acting on the compound plate, promoting the high-speed movement from the compound plate, in the collision reason for the compound plate and the substrate tilt collision, combined with violent plastic deformation and the formation from the jet, the jet takes away the top of the contamination layer, so that the welded metal flat plate having a clean surface in contact with one another at high temperatures and pressures, the two kinds of plate will realize the strong metallurgical bonding.
Explosive welding composite plate-specific production methods:
1. Explosion molding
Explosion molding is the initial step in the creation of explosive welding composite plates. In the explosion forming process, explosives in certain conditions instantly detonated, the resulting high-pressure gas will be pushed to the other side from the metal plate mold, so that the metal plate instantly to achieve the desired size and shape. This forming technique is characterized by high precision and efficiency.
2. Metal composite
In the explosion molding, the need for metal composite. This task is generally used in explosion welding or explosion crimping and other methods, two or more metal plates through the explosion energy combined together to form a composite material. Throughout the metal composite process, a metallurgical reaction occurs between different metals, forming a powerful metallurgical bond.
3.Surface treatment
Surface therapy is usually needed to enhance the surface quality and corrosion resistance from the explosive welding plate. Widely used surface treatment methods include spraying, plating, chemical plating and so on. These techniques can boost the wear resistance, corrosion resistance and aesthetics from the composite plate.
Explosive welding composite plate production process, although simple, flexible production, but the technical requirements are high, hard to accurately control, the parent material properties (toughness, impact properties, etc.), explosives properties (bursting speed stability, safety, etc.), the initial parameters (the quantity of explosives per unit area, the base compound plate spacing, etc.) and the dynamic parameters (collision angle, the compound plate collision speed, etc.) from the choice and system coordination from the composite plate from the finished product yield and quality features a direct impact.
The composite interface consists of direct bonding area, melting layer and vortex. Atomic diffusion exists at the bonding interface, and severe plastic deformation with work hardening occurs in the bonding zone. The bonding surface features a wavy structure, which is beneficial to the improvement of bonding strength and tensile strength.
Explosive welding plate performance
Explosive welding explosive welding plate is not going to change the chemical composition and physical state from the original material, based on the actual needs from the composite material to be individually processed in to the required optimal state.
Explosive welding plate application performance is very good, can withstand cold, hot processing without changing the thickness from the mixture of materials compared to the mixture of composite materials is very high strength, usually greater than the low side from the mixture of materials, which is unattainable by other technologies. The composite material is not going to delaminate or crack during subsequent heat treatment, leveling, cutting, rolling, spinning and other production.
For room temperature and 550 ? heat management of carbon steel surface layer (near the interface layer) has serious deformation brought on by fibrous tissue and several fine particles, the heart from the organization of ferrite plus pearlite; stainless steel interface for your second phase of point-like organization, the heart from the needle-like organization. But by 650 ? management of carbon steel samples near the interface area of small particles from the organization disappeared (that may occur decarburization), the grain becomes coarse, the heart from the organization is still ferrite plus pearlite, but could not be observed in the organization from the slip line produced by deformation; and in the stainless steel interface you will find a large number of small black particles, titanium steel composite plate may be the decarburization of chromium carbide particles formed after the benefits of the fabric into a whole, giving full play to the use of different metal materials, and greatly save rare and rare materials, and the use of different metal materials. The use of performance greatly saves rare metal materials, thus reducing the production price of equipment.
Weak demand and oversupply in Asia have pushed steelmakers in the region to develop supplies of low-carbon steel and iron, especially as the Jan. 31 reporting deadline for your European Union’s Carbon Boundary Adjustment Mechanism (CBAM) draws nearer, market participants said.
The problem is further complicated because other Western countries, namely the U.S., are looking to introduce similar policies.
A Singaporean trader said, “Asian steel producers have not slowed down production and are looking to increase output, therefore we expect capacity additions to outpace demand growth, particularly in the post-epidemic recovery period.” . “…… Products need to go somewhere. Producers can export to Europe, but that means they need to offer low-carbon products at competitive prices.”
Asia’s path to decarbonization has seen several breakthroughs, particularly as policymakers have focused on various climate targets and dealt with public and private stakeholders to build up low-carbon technologies.
These investments have enabled steelmakers to explore commercially viable technologies and reliable sources of clean energy, namely direct reduction of iron from scrap or natural gas, or shifting to electric arc furnace steelmaking, which has a lower carbon intensity when compared with blast furnaces.
Paolo Frediani, senior analyst at Fastmarkets, said the marketplace is reacting to the steadily growing demand for green steel, given the quantity of pipeline investment.
“CBAM will certainly give a major boost [in developing a green steel supply chain], but despite the advanced regulating steel emissions in Europe, the green steel premium is essentially supported because increasingly more end-users are attempting to reduce their overall carbon footprint,” says Frediani. “While this drive is stronger in some regions than the others, it really is being a global phenomenon.”
Explosive composite explosion welding advantages
Explosive composite this new process, new technology in a short time to acquire rapid development and wide application, the primary reason is it has the following four advantages:
(1) A number of composite materials could be combined it will make the melting point, strength, coefficient of thermal expansion and other performance differences are extremely disparate metal combinations to accomplish composite. Like aluminum – steel, titanium – steel. Currently has realized the composite material combination of more than 300 kinds, which is incomparable to other methods.
(2) Excellent material properties
Composite plate from the general design principle would be to meet the mechanical properties from the structure from the base material, compound plate to satisfy the corrosion or wear resistance and other properties. Therefore, compared with just one metal plate, the composite plate makes full utilisation of the best performance from the substrate, and the compound plate not just has the required high strength but also has excellent corrosion resistance, wear resistance, and other properties of high production efficiency.
(3) High production efficiency/high bond strength.
Explosive composite in a really short time, and may be welded over a large area, an area of up to 20 square meters or even more, in the composite interface, dissimilar metals through the metal bond to accomplish inter-atomic bonding is generally not less than the minimum of the effectiveness of the composite material constituting the respective parent body.
(4) Good economy
The use of explosion welding technology to produce composite plate products have both corrosion resistance from the compound layer and other functional characteristics and both the effectiveness of the grass-roots level and plastic toughness indicators, you can save precious metal resources, reduce costs.
Application of explosive welding plate
Composite materials produced by the explosive welding method continues to be commonly used in petroleum, chemical, shipbuilding, electronics, electric power, metallurgy, machinery, aerospace, atomic energy and other industrial fields. The composite plate is carbon steel as a substrate, single-sided or multi-faceted with precious metals as a double layer of high-efficiency energy-saving new composite materials, composite by explosion welding of special processing technology, both using the corrosion resistance of precious metals, wear resistance, but also with carbon steel, good weldability, molding, extensibility, thermal conductivity; explosive welding plate is currently commonly used in the petrochemical industry, metallurgy, salt production and alkali production, the water industry, Nuclear industry.
Shipbuilding
In shipbuilding, explosive welding plates may be used to manufacture hull structures, decks, bulkheads, etc. Due to its high strength and good corrosion resistance, the explosive welding plate can effectively enhance the durability and service life from the ship.
Aerospace
In the aerospace field, explosive welding composite plates may be used to manufacture airplane fuselage, wings, engine parts, etc. Due to its good thermal stability and strength, explosive welding composite plate can enhance the performance and safety of aircraft.
Construction Industry
In the construction industry, explosive welding composite plates may be used to manufacture structural parts for bridges, high-rise buildings, highways, and so on. Due to its high strength and good corrosion resistance, explosive welding composite plate can enhance the safety and service life of buildings.
Automobile manufacturing
In automobile manufacturing, explosive welding composite plates may be used to manufacture body structural parts, engine parts, and so on. Due to its lightweight, high strength, and good thermal stability, the explosive welding plate can enhance the performance and safety of automobiles.
Explosive welding plate cladding of metals supplier
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